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  • HQ -Foreign Trade Department
  • IKS PVD Technology (Shenyang) Co.,Ltd 
  • Phone:008615040177271 (Wechat/WhatsApp)
  • Email:  IKS.PVD@foxmail.com
  • Add:No.83-42,Puhe Road, Shenbei New District, Shenyang, 110000, Liaoning, China
  •        
  • Worldwide Sales Representative
  • KING TECH CORPORATION
  • Tel:+886-6-2137155
  • Fax:886-6-2137667
  • Email:info@kingtechcorp.com
  • ADD:Rm. B2, 10F., No.189, Sec. 1, Yongfu Rd., West Central Dist., Tainan City 70051, Taiwan.
  • ZY-1209 Mould Multi-arc Ion Vacuum Coating Machine

    ZY-1209 Mould Multi-arc Ion Vacuum Coating Machine
    Overview ZY-1209 multi-arc ion coating machine is a special vacuum coating equipment designed for depositing hard protective film on moulds and tools. It adopts new-type filter arc source technology and ion-assisted coating technology to ensure high coating efficiency and high quality film....
    Product Details:


    Overview


    ZY-1209 multi-arc ion coating machine is a special vacuum coating equipment designed for depositing hard protective film on moulds and tools. It adopts new-type filter arc source technology and ion-assisted coating technology to ensure high coating efficiency and high quality film.



    Introduction


    ZY-1209 multi-arc ion coating machine is our own-developed hard and super hard film coating machine, it uses the unique new filter arc-source technology and ion-assisted technology to make the arc move quickly on the target surface, so that the target surface is evenly etched and the film would be smooth and dense with good adhesion and uniformity. Also, the application of new technology can improve the coating efficiency and then save running cost.

     

    Its full-automatic intelligent control system with touch screen enhances the process stability, and the newly developed PLC program with self-developed coating special software ensures the simple and fast operation.

     

    With excellent performance and stable operation, ZY-1209 multi-arc ion coating machine can depositing high quality hard film on all kinds of metal surface, the standard coating are TiN, CrN, TiCN, TiAIN, AITiN, TiAICrN, TiAICN, AICrN, etc. These hard functional films can dramatically improve the hardness, wear resistance and corrosion resistance of work pieces, and then greatly increase the service life. So ZY-1209 is widely applied in precise molding industry (stamping dies, shearing dies, standard mould pieces, forming dies, etc), tool industry (drill, cemented carbide, milling cutter, broach, cutting head, etc), the automotive industry (piston, piston ring, alloy wheels, spare parts, etc) and other fields.



    Specification


    Vacuum Chamber

    φ1200 × H950

    Effective 

    Coating Space

    φ650 × H600

    Voltage/Hz

    380V/50Hz

    Actual Power

    70KW

    Max Diameter of Work-Piece × Quality

    φ150 × 12PCS

    Target

    12PCS

    Ultimate Pressure

    5.0×10-4Pa

    Leak Rate

    <10-3Pa.L/s

    Pump Down Time

    (from atm. to 6X10-3 Pa) ≤15 mins

    Occupation Space

    L4200×W3200×H2200MM

    Work-Piece Turntable

    Lower Frame Structure

    Vacuum Chamber 

    Structure

    Vertical Single Open

    Standard Coating

    TiN, CrN, AITiN, etc

    Optional Coating

    TiAICrN, etc

    Power Source

    Arc Power Source, Pulse-Bias Power Supply, Gun Power Supply

    Vacuum System

    Molecular Pump, Roots Pump, 

    monoblock pump

    Coating Cycle

    3-6 Hours/Furnace

    Working Gas

    Ar, N2, O2, C2H2, etc

    Output/Furnace

    Milling Cutter  φ10×70   880

    Blade           φ18×6    6400

    Hobbing Cutter  φ80×80   64

    Mould            500KG

    Necessary Conditions

    Circulating Water

    Pressure:2-3KG/CM 

    Flow:10T/H 

    Compressed Air:4-6KG/CM3

    Operationl Mode

    Manual + Semi-Auto + Full-Automatic/Torch Screen + PLC

    Application

    Moulds PVD Plating

    Remarks

    The Furnace, Outlook and Other Parameters Can be Customized According to Your Requirement



    Features


    ● The vacuum sealing of the chamber and the materials of indoor moving parts are all designed to withstand high temperature, so the machine can deposit super hard coating.

    ● The coating layer has higher bonding strength, smoother surface and better toughness, the coating thickness distribution is more uniform.

    ● Adopting fully automatic control system which can greatly improve the process stability.

    ● Large chamber design (vacuum chamber size of φ1200 x H950), and removable lower frame construction ensure the rapid furnace switching and ultra-high production efficiency.



    Characters of Functional Coatings


    Coating Material

    Coating   Color

    Microhardness

    (HV 0.05)

    Coefficient of Friction

    Thickness

     (um)

    Max service temperature℃

    Structure

    Features

    TiN

    Gold

    2400

    0.40

    1-4

    500

    Monolayer

    Excellent hardness and anti-adhesion

    CrN

    Silver Gray

    2000

    0.40

    1-4

    700

    Monolayer

    Excellent anti-corrosion and anti-adhesion

    TiCN

    Blue Gray

    3000

    0.20

    1-4

    400

    Gradient composite membrane

    Low friction coefficient and Excellent hardness

    TiAIN

    Aubergine

    3500

    0.40

    1-4

    850

    Monolayer composite membrane

    Excellent hardness and anti-oxidation

    AITiN

    Purple Black

    3800

    0.45

    1-4

    900

    multilayer composite membrane

    Excellent superhardness and anti-oxidation

    TiAICrN

    Gray

    3300

    0.70

    1-3

    800

    multilayer composite membrane

    Excellent hardness,anti-oxidation and anti-impact

    TiAICN

    Rose Red

    3500

    0.20

    1-4

    800

    Gradient composite membrane

    Excellent superhardness and anti-oxidation

    AICrN

    Ash Black/

    Dark Gray

    3200

    0.35

    1-4

    1100

    Monolayer

    Ultra-high anti-oxidation temperature and red   hardness



    Sample Pictures


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    Packing: 1. Wooden box

                      2. As your request


    Payment: T/T, L/C, etc.


    Delivery time: Normally 100 days after receiving deposit.


    Shipping: By sea

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