IKS PVD Technology (Shenyang) Co.,Ltd
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  • HQ -Foreign Trade Department
  • IKS PVD Technology (Shenyang) Co.,Ltd 
  • Phone:008615040177271 (Wechat/WhatsApp)
  • Email:  IKS.PVD@foxmail.com
  • Add:No.83-42,Puhe Road, Shenbei New District, Shenyang, 110000, Liaoning, China
  •        
  • Worldwide Sales Representative
  • KING TECH CORPORATION
  • Tel:+886-6-2137155
  • Fax:886-6-2137667
  • Email:info@kingtechcorp.com
  • ADD:Rm. B2, 10F., No.189, Sec. 1, Yongfu Rd., West Central Dist., Tainan City 70051, Taiwan.
  • DLC PVD Coating Machine

    DLC PVD Coating Machine
    DLC-coatings have outstanding properties regarding reduction of wear, friction and corrosion. Therefore the DLC process is best suited for coating of components of tools and machinery supposed to be under dynamic load.DLC coating often is named Diamond-Like-Carbon-coating. It is a diamond-like protective layer of carbon having outstanding mechanical properties. The extreme hardness of a DLC-coating guarantees good protection against wear, friction and corrosion and thus leads to a long service life of product surfaces. DLC-coatings are used for manifold applications in the areas of design and function.
    Product Details:

    overviewInjection Molds And Die Casting Coating Machine

     

    ZY-1211 mold multi-arc ion coating machine is independently developed by our own R&D center for super hard coatings. It adopts unique new filter arc source coating technology and electron gun auxiliary coating technology to make the arc move fast on the entire target surface. The ionization rate of target is enhanced and the surface of the target is uniformly etched. The surface of the coating is extremely smooth and dense while the coating adhesion is optimized. Also the advanced technology ensures the thickness and the uniformity of the coating. At the same time, the application of new technologies successfully improves the coating efficiency and saves operating costs.

     

    Introduction

     

    ZY-1211 multi-arc ion coating machine adopts intelligent touch screen automatic control system to improve the process stability. At the same time, it is equipped with a brand-new PLC control system with programming, process setting, data collection, recording and other functions. Also, the using of special coating software that developed by ourselves ensure the easy operation of the machine. Besides, the machine adopts advanced process control system to ensure keep excellent performance and stable operation.

     

    ZY-1211 can make protective coatings with high quality, great density, good bonding strength, high hardness, good wear resistance on the metal surface, such as TiN, CrN AITiN, TiCN, AlCrN, TiSiN, TiAlCN, TiAICrN, etc. The protective coatings help improve hardness, wear resistance, and corrosion resistance of tool surface, also, it can significantly increase the service life of tools. So this nice machine are widely used in precision mold industry (punch dies, shearing dies, standard moulds, forming dies, etc.), tool industry (drills, blades, milling cutters, broaches, taps, and gear cutters, etc.), and automotive industry (pistons, piston rings, alloy wheels, etc.).

     

     

    Features

     

    1. The designs and materials of both vacuum seal of the vacuum chamber and the moving parts in the chamber are fully considered to withstand high temperatures, so the super-hard coating is available.

     

    2. The coating has better adhesion strength of coating-substrate, smoother coating surface and better toughness, as well as more uniform coating thickness distribution.

     

    3. Fully automatic control system greatly improves the process stability.

     

    4. Large furnace cavity design (vacuum chamber size is φ1200 × H1100), and it is equipped with a removable low rotating stand to achieve fast furnace conversion, and ensure high production efficiency with convenient operation.



    Specification

     

    Chamber Size

    φ1200*H1100

    Effective Space

    φ850*H700

    Max Dia of Workpiece*qty

    φ150*12pcs

    Pumping-down Time

    (from atm.to 6*10-3<15 mins

    Voltage/Hz

    380V/50Hz

    Actual Power

    70KW

    Technology

    HCD+ARC

    Target Qty

    12pcs

    Ultimate Pressure

    5.0*10-4Pa

    Leak Rate

    <10-3Pa.L/s

    Standard Coatings

    TiN, CrN, TiCN, AlTiN, etc.

    Composite Coatings

    TiAlCrN, TiSiN, TiCrN, DLC...

    Rotating Stand Structure

    Lower Structure

    Vacuum Chamber Structure

    Vertical Single Open

    Power Supply

    Arc Power Suppl

    Pulse-bias Power Supply

    Gun Power Supply

    Vacuum System

    Molecular Pump

    Roots pump

    Monoblock Pump

    Coating Cycle

    3-6 hours/furnace

    Occupation Space

    L4200*W2900*H2600mm


      Output/Furnace

    Milling cutter φ10*70 900pcs

    Supporting Conditions

    Circulating Water Pressure:

    2-3KG/CM3

    Blade  φ18*6   6600pcs

    Flow:10T/H

    Hob   φ80*80   68pcs

    Compressed Air:4-6KG/CM3

    Moulds   500kg


    Control Method

    PLC+Touch Screen 

    Configuration Software

    Working Gas

    Ar, N2, O2, C2H2,   etc

    Industry PC+PLC+Touch Screen

    Our own special coating software

    Application

    Hardwares, Injection Moulding, Die Casting,   Stamping Moulding, Various Accessories and Parts, Cutting Tools, etc.

    Notes

    The Furnace, Outlook and Other Parameters   Can be Customized According to Your Requirement.

    Coated Product

    150807_LATUMA_465x465DSC_0195

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